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Hat Boxes

Custom hat boxes printed with your logo and made to your exact size. Room for extras, premium unboxing and free design support, starting at just 100 boxes.

Box StyleTwo-piece lid & base, Mailer style, Tuck end, Sleeve & tray
MaterialCardboard (14pt-24pt), E-flute corrugated, Rigid board, Kraft
Minimum Order100 boxes
Production Time8-12 business days
How your order works
  1. 1Share detailsSize, quantity, artwork
  2. 2Free 3D mockupSee it before print
  3. 3Print & checkQuality checked
  4. 4DeliveredAcross the USA
Full-Color Printing✦Gold & Silver Foil✦Spot UV✦Soft-Touch✦Embossing✦Free Dieline✦Free 3D Mockup✦Any Size & Shape✦Low Minimums✦USA Shipping✦Full-Color Printing✦Gold & Silver Foil✦Spot UV✦Soft-Touch✦Embossing✦Free Dieline✦Free 3D Mockup✦Any Size & Shape✦Low Minimums✦USA Shipping✦

Any Shape & Size

Made to your exact dimensions and style.

Premium Printing

CMYK, Pantone, foil, emboss & spot UV.

Free Dieline & Mockup

See your box before it is printed.

USA-Wide Delivery

Shipped to your door in all 50 states.

Free Custom Quote

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Share a few details about your boxes and our packaging experts will get back to you with the best price and options.

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Range of Divefa custom printed boxes

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Custom Hat Boxes Made for Your Brand

Custom hat boxes are a simple way to make your brand look professional and memorable. Printed with your logo, colors and artwork, they work hard every day while looking great.

At Divefa, we make every order to your size and design. Our team prepares a free dieline and digital 3D mockup, so you can see exactly how your hat boxes will look before anything is printed.

Benefits of Custom Hat Boxes

  • Room for extras: add a thank-you card, stickers or a size guide.
  • Premium unboxing: printed insides and tissue paper make opening special.
  • Brand style: your colors and logo make every order feel on-brand.
  • Keeps clothes neat: a flat, sturdy box stops items from creasing.
  • Easy to send: mailer and tuck styles travel well through the mail.

Where They Work Best

  • Corporate and team apparel
  • Online fashion orders
  • Boutique gift wrap
  • Holiday gifts
  • Subscription clothing boxes

Our hat boxes are a favorite of uniform suppliers, boutiques and clothing brands who want packaging that looks professional without a big budget.

Build It Your Way

Choose from two-piece lid & base, mailer style, tuck end, sleeve & tray styles, then add extras such as tissue paper, inserts, ribbon, thank-you cards, stickers. Pick a material from the options below and finish your hat boxes with the printing and coatings that suit your brand.

Design Tips for Custom Hat Boxes

  • Print your social handle for unboxing posts.
  • Use a minimal design for a high-end look.
  • Include a size guide or care card.
  • Choose a contrasting inside color.

Sizes Made to Fit

Sizes are flexible. Tell us your product size or the dimensions you have in mind, and we will create hat boxes that fit just right.

Why Order Hat Boxes From Divefa?

With Divefa you get friendly support, a free 3D mockup and quality printing with no hidden fees. Email us at support@divefa.com and we will help you plan your hat boxes from start to finish.

How to Order Custom Hat Boxes

  1. Send your details: share your size, quantity and artwork through our quote form or by email at support@divefa.com.
  2. Get your free proof: our team prepares a free dieline or layout and a digital mockup for your review.
  3. Approve and produce: once you approve the proof, production starts right away.
  4. Receive your order: your hat boxes are packed carefully and shipped to your door anywhere in the USA.

Specifications

Box Style
Two-piece lid & base, Mailer style, Tuck end, Sleeve & tray
Material
Cardboard (14pt-24pt), E-flute corrugated, Rigid board, Kraft
Printing
Full color (CMYK), Pantone (PMS), Inside printing
Finishing
Matte, Gloss, Soft-touch, Spot UV, Foil stamping, Embossing, Debossing
Add-ons
Tissue paper, Inserts, Ribbon, Thank-you cards, Stickers
Minimum Order
100 boxes
Production Time
8-12 business days
Proof
Free dieline & 3D mockup
Shipping
Across the USA

Need a Custom Size?

Tell us your size, shape and quantity and get a free quote with a free dieline.

Materials

Choose the Right Material

Every stock below can be cut to your exact size and printed with your artwork. Not sure which one fits? Our team will recommend the best option for free.

Pick the material that suits your hat and the look you want.

Recyclable

Cardboard / Paperboard

14pt-24pt SBS paperboard

Best for: Lightweight items and gift packaging

Strength2/5
Recyclable

E-Flute Corrugated

1/16 in. flute, white or kraft

Best for: Online orders that are mailed

Strength4/5
Keepsake

Rigid Board

1200-1800 gsm chipboard, paper-wrapped

Best for: Luxury fashion and accessories

Strength5/5
Printing & Finishing

Printing & Finishing Options

Hover over each card to see the effect. Mix and match finishes to make your packaging truly yours.

Finishes make your hat boxes look and feel premium. Mix and match the options below.

Full-Color CMYK

Photo-quality printing on every panel, perfect for images, gradients and detailed artwork.

Pantone (PMS) Colors

Exact spot colors matched to your brand guide, so every order looks the same.

Matte Lamination

A smooth, non-reflective surface with a calm, modern look that resists fingerprints.

Soft-Touch Finish

A velvety feel in the hand that instantly reads as premium.

Foil Stamping

Gold, silver, rose-gold or holographic foil for a logo that catches the light.

Embossing

Raised artwork your customers can see and feel.

Spot UV

Glossy highlights on a matte base to make chosen details shine.

Inside Printing

A printed message, pattern or color revealed the moment the box opens.

Not sure which finish to pick?

Our Process

How Your Order Works

A simple and transparent process from your idea to delivery — we handle every step for you.

01
Step 01

Share Your Idea

Tell us your product and packaging needs.

02
Step 02

Get a Design

Our team creates a custom design for you.

03
Step 03

Production

High-quality printing and manufacturing with precision.

04
Step 04

Delivery

Your order delivered on time, anywhere in the USA.

Ready to start your project?

Product FAQs

Frequently Asked Questions

01What are custom hat boxes?

Custom hat boxes are made to your size and printed with your logo, colors and artwork. They are popular with uniform suppliers and boutiques.

02Can you print inside the box?

Yes. A printed inside lid or pattern makes the unboxing feel special.

03Can clothing packaging be mailed?

Yes. Our mailer styles are built to travel safely through the mail.

04Can I add tissue paper or inserts?

Yes. We can add tissue paper, inserts and cards.

05Do you offer luxury rigid options?

Yes. Rigid lid and base boxes suit premium fashion and accessories.

06What is the minimum order for hat boxes?

Our minimum order is 100 boxes.

07Will I see a proof before production?

Yes. Every order includes a free dieline or layout and a digital mockup for your approval.

08How long does production take?

Most orders are produced in 8-12 business days after proof approval, plus shipping time within the USA.

Ready to Order Your Hat Boxes?

Get a free quote today with a free dieline and 3D mockup from Divefa.

Range of Divefa custom printed boxes